La Nueva Medida en la Clase 450 kV

Tecnología ZEISS CT para módulos de batería

User-friendly CT Powerhouse

ZEISS VoluMax 9 titan

Not only does ZEISS VoluMax 9 titan combine 450 kV performance with outstanding ease of use, it is also the most compact and robust system of its kind on the market. It offers seamless interaction with the ZEISS Quality Suite platform for holistic 3D software integration at every step.

Its spacious interior accommodates parts measuring up to 590 x 700 mm and weighing as much as 60 kg, while its 3k detector and 1,500 W of power offer remarkable penetration strength – all of which is vital for handling large and dense components.

On top of this, ZEISS VoluMax 9 titan is supported by a swift and comprehensive service package for a fast return on investment and minimal downtime.

Power, Quality and Ease of Use

Your advantages at a glance

ZEISS VoluMax 9 titan handles a wide variety of applications that pose diverse efficiency and quality requirements. It offers a reliable means of performing consistent defect inspections on very dense parts in numerous industries.

With the fully integrated Volume Inspect software, users can perform tasks ranging from scan calibration to report generation. Even for beginners in the operation of industrial computer tomographs, this software ensures a guided workflow throughout the entire process and yields excellent results in the inspection of defects and the assembly control of individual components. Its various features makes it easy to determine the status of the main X-ray components, identify the correct CT scan parameters, obtain the reconstructed volume, instantly receive 3D views, and perform key evaluations.

Compact smart design

The small machine footprint, operator console integrated into the cabinet, and improved mover system all contribute to outstanding flexibility. As the generators are incorporated directly into the system, they do not require any additional space. This compact yet roomy system can handle parts measuring up to 590 x 700 mm, ensuring the smartest use of the available space.

Robust solution

Even in highly challenging operating environments, this robust performer combines a long service life with minimal downtime. The generator and mover are both developed and produced in-house by ZEISS, underlining the commitment to top-quality components and improving productivity across the board.

Outstanding ZEISS service

ZEISS offers a whole host of excellent hardware and software services, keeping the maintenance requirement low while also providing swift support whenever needed. Teams of native-speaker service technicians and trainers are ready for deployment in 25 countries.

Fast return on investment

Thanks to its high-power X-ray tube and its detector with a very sensitive scintillator, cycle times are reduced to a minimum. Faster scans, the robust design and high-quality standards enable a swift ROI for users of ZEISS VoluMax 9 titan.

Easy loading

Wide electronic sliding doors allow for easy handling of large parts, while automatic axis positioning promotes convenient loading and unloading. This ergonomic operation boosts comfort and ease of use.

User safety

Designed according to the high safety standards and component quality inherently associated with the ZEISS brand, this machine supports a safe and straightforward user experience.

Precision Processes in Demanding Industries

Overview of typical applications

NEV

Battery Module

ZEISS VoluMax 9 titan performs highly reliable inspections of multi-material assemblies such as battery modules. By eliminating beam hardening artifacts, it ensures higher-quality and faster scans featuring improved detectability.

NEV

Stator

Users benefit from fast scan times of 10 to 15 minutes, resolution of approx. 100 μm, low noise, and reduced artifacts. ZEISS VoluMax 9 titan is an excellent complete solution for porosity detection of welding areas in the quality assurance process of stators. Combined with the optional ZADD segmentation software for AI-based automated pore detection in the pins, ZEISS VoluMax 9 titan delivers unrivaled ease of use and stability of critical pores.

Aerospace

Blades

ZEISS VoluMax 9 titan delivers the high voltage and power essential for inspecting dense materials. It enables defect analysis of internal structures at every step and reliably detects porosity in parts such as turbine blades or fan blades.

Electronics

Blower Motor

For the inspection of complex multi-metal assemblies, ZEISS VoluMax 9 titan offers the reliability you need. Able to recognize copper wires in the motor, it also performs clear detection of other components – and with good-quality resolution.

ZEISS VoluMax 9 titan - Product Highlights

Peak atline and quality lab performance

In addition to its user-friendly operation, the compact and robust ZEISS VoluMax 9 titan system is packed with additional features to ensure high-level performance. Click the blue dots in the image below for further insight into the product highlights.

Compact dimensions

At just 2,750 x 2,350 x 1,750 mm (including generators), the most compact system in its class fits into just about any operating environment.

3k detector

With 3,072 x 3,072 px the flat-panel detector guarantees high-resolution projections for high-precision analysis.

System/part volume ratio

Sleek yet spacious, with room for parts measuring up to 590 x 700 mm – such as battery modules or fan blades.

450 kV X-ray tube

1,500 W of power deliver the penetration strength needed to scan large dense parts and achieve fast cycle times.

Software integration

Perfect interaction with Volume Inspect ensures exhaustive coverage of everything from calibration to reporting.

Data quality

The automated 3D scanning process and post-processing algorithms of the software ensure high quality data, enabling precise analysis.

Console on cabinet

The operator console integrated into the system cabinet boosts ease of use and saves space as no additional table is needed.

Flexibility and Automation with Volume Inspect

As a one-stop solution, the Volume Inspect software manages the operation of the system, the reconstruction of the CT volume, the evaluation and the logging of the data. The system's ease of use enables a wide range of operators, from R&D to production, to achieve a new level of flexibility.

Technical Data

Dimensions (W x H x D)

2,750 mm x 2,350 mm x 1,750 mm                                                                                                                                                                                       

System weight

13,500 kg

Tube voltage

450 kV, 3.3 mA

Pixel pitch

139 μm

Flat panel detector

3,072 x 3,072 px

Max. workpiece size

Ø 590 x 700 mm

Max. part weight

60 kg

Fields of application:
Battery modules, stators, blades, electrical assemblies

Inspection features:
Nondestructive inspection and quality assurance of dense materials

Looking for added value when scanning dense materials?

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